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QUALITY AND OPERATIONAL BENCHMARKS FOR MODERN SPINNING MILLS

 

 Year of Publication

 2005

 Publication Code

08.2.22 /  136 pages

 Price per Copy

 

 Indian Customers

 Rs. 400/- + Rs. 50/- as courier charges

 Foreign Customers

 USD  125 + shipping charges [varies with location]

Payment Method

 

CONTENTS

  • Introduction 

SECTION 1: Benchmarks for Modern Cotton Spinning Mills

  • QUALITY

  • Cotton Quality

  •  Work-In-Process Quality - Combed Mixing & Carded Mixing

  • Sliver Quality

  • Roving Quality

  • Yarn Quality

  • Combed Hosiery Yarn

  • Compact Yarn (Combed)

  • Carded Hosiery Yarn

  • Doubled Yarn

  • Classimat Faults for Cone Yarn (Cleared)

  • Nep Generation / Removal

  • PRODUCTION 

  • Production Parameters

  • End Breaks

  • Cleaning Efficiency

  • Waste

  • Yarn Realisation

  • MAINTENANCE

  • MANPOWER

  • HOK (40s Converted)

  • INVENTORY LEVELS

  • MATERIAL CONTENT

  • ENGINEERING

  • OTHERS

  • Annexure 1.1: Machinery Set-up

SECTION 2: Benchmarks for Modern Blended Yarn Spinning Mills  

  • QUALITY

  • Fibre Quality

  • Sliver Quality

  • Roving Quality

  • Yarn Quality

    • 100 % Polyester Yarn

    • 100 % Viscose Yarn

    • PV Blended Yarn [65/35]

    • PC Blended Yarn [52/48 Carded]

    • PC Blended Yarn [52/48 Combed]

    • Hairiness - HI Values

    • Hairiness - S3 Values

    • Yarn Breaking Length and Elongation

  • Classimat Faults for Cone Yarn (Cleared)

  • PRODUCTION 

    • Production Parameters

    • End Breaks

    • Waste

    • Yarn Realisation

  • MAINTENANCE

  • MANPOWER

  • HOK (40s Converted)

  • INVENTORY LEVELS

  • MATERIAL CONTENT

  • ENGINEERING

  • Annexure 2.1: Machinery Set-up

SECTION 3: Operational Guidelines to Spin Superior Yarn Quality[For Combed Cotton Yarn]

   COMBED COTTON YARN QUALITY [AT CONE STAGE]

   COTTON PROPERTIES

   BLOWROOM

   CARDING

   COMBER PREPARATION

   COMBERS

   COTTON FIBRE PROPERTIES AT COMBER SLIVER STAGE

   DRAW FRAME [Finisher]

   SPEED FRAME

   RING FRAME

   AUTO CONE WINDING

SECTION 4: Operational Guidelines to Spin Superior Yarn Quality [For Blended Yarn]

v  BLENDED YARN QUALITY [AT CONE STAGE]

v  FIBRE PROPERTIES

v   BLOWROOM

v   CARDING

v   DRAW FRAME [Breaker]

v   DRAW FRAME [Finisher]

v   SPEED FRAME

v   RING FRAME

v   AUTO CONE WINDING