Chemical Processing

Assignments handled during the last five years

  • Certificate for Indigo dyestuff
  • Market survey of process houses at Bhiwandi
  • Certificate regarding dyeing capacity
  • Shop floor investigation for water conservation in the process house
  • Problem of inconsistent fabric quality and conservation of water in a wet processing unit
  • Shop-floor investigation for process and quality consistency in finish fabric
  • Audit on utilities, process and procedures on soft flow fabric dyeing machine for a modern process house
  • Problem of higher reprocessing
  • Cost saving studies in a modern process house
  • Process house audit for detailed shop-floor studiesv
  • Diagnostic studies in chemical processing
  • Machinery maintenance audit in a modern process house to improve fabric quality
  • Review audit / observations / suggestions to avoid layer problem
  • Review of implementation of BTRA suggestions in yarn dyeing section
  • Review studies on conservation of utilities for a unit
  • Review studies on water conservation, thermal energy and power reduction, effluent treatment, etc., for a modern process house
  • Review study on conservation of utilities
  • Market survey of process houses at Bhiwandi
  • Investigation for performance improvement
  • Implementation studies on productivity, cost reduction and quality improvement in wider width jigger processing of sheeting fabrics
  • Investigation for performance improvement in yarn dyeing
  • Productivity improvement in wider width jigger machines
  • Progress report on energy efficiency improvement and implementation
  • Maintenance practices and stores consumption based on present processing machinery
  • Engineering audit for a modern process house covering aspects such as process, utilisation and machinery maintenance records
  • Preliminary studies on water conservation / maintenance audit for a process house
  • Process control and water conservation audit in a process house
  • Caustic consumption in chainless mercerising machine
  • Batch to batch shade variation
  • Layer to layer shade variation in package dyeing
  • Shade variation from centre to selvedge
  • Problem of shade variation on PV dyed sorts
  • Viscose filament yarn dyeing
  • Comparative study to access shade variation of 3 cones
  • Yarn dyeing with indigo dyes
  • Consistency in dyeing
  • Effects of impurities present in reactive dye after dyeing
  • Dark dyeing defect in knitted fabric
  • Problem of colour fastness to light in PV suiting
  • Problem in black dyed knitted fabric
  • Higher redyeing/reprocessing in PV blended shirting/dress material
  • Problem of centre-selvedge shade variation in smaller width fabric
  • Problem of red spots on the garments during processing
  • Trouble shooting of bowing and skewing problem in wider width sheeting for a mill
  • Problem of haziness/hairiness on dyed cotton quality
  • Solving starting mark like defects
  • Problem of holes in finished fabric
  • Holes in cotton fabrics
  • Whiteness matching on PV fabric
  • Processing of terry towels
  • Slippage in shirting fabric
  • Weft way problem of green lines on grey fabric
  • Reduction in re-processing and re-dyeing
  • Investigation in a process house to solve the problem of fabric stains
  • Suggestions to prevent fabric stains in a process house
  • Study on effluent treatment plant
  • Problem of TDS, COD and Colour in ETP